Did you know that hydraulic press brakes can run for decades? The reason for their longevity is that they’re made from durable materials, and have the capability of performing high-force bending without putting excess strain on the machine.
More importantly, businesses are able to use hydraulic press brakes for so long because they have the ability to be repaired or retrofitted when they experience failures or delays in production.
But what actually are these options, and when is each the right move? This article will describe hydraulic press brake repairs, retrofits, and replacements, outline their pros and cons, and help you decide when each is the right option.
Before we get into what your options are, it’s important to know the signs and symptoms indicating it’s time for you to take action toward a repair, retrofit, or replacement.
Press brakes that need attention may have completely broken down or have experienced declines in production speeds due to inefficiencies, excessive wear, or a part or system failure.
Whether your entire press brake has stopped functioning or just a component, here are some examples of red flags you might notice, hinting you need an expert to repair, retrofit, or replace your hydraulic press brakes:
Your press brake has broken down – once you diagnose the issue, you can start considering your options. In this guide, we’ll highlight three main solutions:
|
What It Is |
Pros |
Cons |
When It’s Best |
|
|
Repair |
Replacing faulty machine components |
Lower cost than a replacement, operators are familiar with the machine, maximized longevity of the machine |
Difficulty finding old parts, leaves other parts still at risk of failing, missing out on modern technology |
When you have a faulty or broken part of a press brake that has available replacements in stock |
|
Retrofit |
Adding new technology or capabilities to a press brake |
Utilizes new technology that improves efficiency, cost-effectiveness (especially on larger machines), and reduces downtime |
New technology may be incompatible with old machines, other mechanical issues can still arise, risking ROI |
When you have an older machine that would benefit from modern upgrades that will improve efficiency |
|
Replacement |
Buying an entirely new brake |
New, reliable technology that’s often customizable, increased productivity, reduced complexity, and shortened training time |
Higher upfront cost, new machines come with lead times and training |
When your press brake is irreparable, or production or lead times are affecting deliverability and client satisfaction |
Repairs, retrofits, and replacements are unique, and are ideal for different malfunctions or inefficiencies.
Repairing a hydraulic press brake involves replacing a basic part. The goal of a repair is to keep the machine running and avoid the upfront cost of a new machine with minimal downtime.
While similar to what some manufacturers refer to as rebuilding, a repair is generally less extensive.
Retrofitting is similar to repairing in that they both involve replacing a component, but what makes retrofitting unique is that it consists of upgrading a specific feature– often through the use of a more efficient modern technology.
Typically, these improvements – such as upgrading the CNC controls with a programmable system or adding predictive maintenance –not only boost productivity and extend the machine's lifespan, but they can also significantly improve operator safety.
While repairs and retrofits are great ways to extend the life of your hydraulic press brake, they aren’t always the most cost-effective solution. In some situations, especially when downtime is adding up or your production needs have outgrown your current setup, replacing the machine entirely may be the smarter long-term investment.
New hydraulic press brakes come with faster production speeds, better energy efficiency, and modern automation capabilities. These upgrades can lead to higher output, lower operating costs, and ultimately a better return on investment. If you’re looking to boost productivity and stay competitive, a new machine might be the right move.
Consider these details will help a hydraulic press brake manufacturer select the best option for you:
Considering your press brake machine’s underlying issue and the factors that affect the right solution, what are your next steps? Here’s a summary of when each solution may be ideal for an inadequate brake.
A repair is best when your hydraulic press brake has experienced a temporary delay due to a defective component that can be replaced with the exact same part. Repairing a press brake is often the most budget-friendly option. It’s also a quick way to get back up and running with minimal downtime or disruption to your project.
A retrofit is the best option when you’re seeing a decline in the quality of parts being produced. If the machine’s technology is simply outdated and you’re looking for faster, more automated production, a retrofit can be a cost-effective, efficient solution compared to replacing the machine entirely.
If your hydraulic press brake isn’t operating, and a manufacturer has determined that a replacement is more practical, a new machine may be your best option. While this may require a larger initial investment, the long-term cost savings of a more efficient machine can outweigh the initial price.
Repairing, retrofitting, and replacing an older hydraulic press brake all have their advantages and disadvantages.
Repairing may be best when you want to reduce downtime and resume operations as soon as possible, while retrofitting may be best when a more automated, efficient technology would benefit your organization. Alternatively, a new hydraulic press brake may be best when your machine isn’t economically irreparable.
If you’re trying to decide which is the right solution for your new or old hydraulic press brake, speak with a manufacturer to help diagnose the problem and weigh your options. Pacific Press can help you repair, retrofit, or replace your machine. Contact us today to speak with an expert.