Custom Press Brake Tooling: Should You Invest?

Is custom tool manufacturing worth it? 

It’s a common question for manufacturers, wondering if standard press brake tooling is enough or if custom work is worth the investment. While customization isn’t for every manufacturer, it can be a game-changer for certain applications. 

We’ll dive into what custom tooling is, the advantages it offers over standard tooling, when it makes sense, and how it impacts your bottom line. 

What Does ‘Custom’ Mean to Press Brake Tooling?

Going beyond the typical parts, custom tooling is a set of specialized punches and dies designed for a specific metal forming job that a standard press brake tooling can’t handle efficiently. It’s the most commonly customized aspect of a press brake. Tooling components of the press brake that can be customized include punches, dies, and holders. 

In press brakes, the upper tool is the punch, and the lower tool is the die. The punch is mounted on the moving ram, applying the controlled force that presses the metal into the desired angle or form. The die acts as the stationary base that defines the final geometry of the workpiece. Typically, it’s in a V, U, or channel shape. The die holder, also known as the die base, firmly holds the die in place to ensure accuracy in the bend. 

Advantages of Custom Tooling vs. Standard Options

For specific workpieces, customized tooling offers advantages over the baseline tooling options. The table below outlines these differences to highlight the impact on key performance factors. 

When Does Custom Tooling Make Sense?

Standard press brakes are designed around the intended function of straight-line metal bending. You can configure the standard machine’s tooling to meet a certain application. However, you’re still choosing a press brake based on the options already available. 

With custom tooling in a press brake, you design the tooling based on the intended application. Custom tooling may be the right choice if you encounter these challenges:

• Niche or complex part geometries: Designs that go beyond linear bends due to their 3D or intricate features.  
• Low-volume runs of unique parts: Custom tooling is ideal when you need high-mix, low-volume production, which is many different pieces produced in smaller quantities.
• Tight tolerances: Applications that require strict adherence to the specified dimensions. 
• Specialty materials: Working with unique alloys or advanced composites that have specialized properties may require customized handling. 
• Frequent changeovers: Single, complex parts that require repeated tooling adjustments can significantly slow down production.
  
  

Custom Press Brake Tooling: Costs and ROI

As expected, custom tooling is more expensive than standard tooling. The additional design time, engineering, and specialized manufacturing all add to the final cost. This attention to detail in the manufacturing process often equals a longer lifespan for the tooling parts. 

Plus, you’ll get more value from custom tooling due to several factors. First, reduced tooling changeovers in complex applications mean lower labor costs. Secondly, with a faster production process, you’ll increase daily output, churning out profit at a faster rate. And finally, with the increased accuracy and consistency, your production will reduce the amount of material waste. 

Partnering With a Custom Press Brake Toolmaker

While custom tooling costs may be more up-front, consider it an investment in the quality and precision of your entire production. For complex applications, the enhanced detail and customization offer significant advantages over standard press brake tooling. 

To ensure your unique tooling needs are met, your manufacturer should begin with a detailed consultation. Both sides should continue to collaborate during the design and manufacturing process. 

Figure out a custom solution for your production goals by contacting a Pacific Press team member.